Welding Positioners
Welding Positioners are mechanical devices that hold a work part and provides flexibility for the welder to rotate the workpiece as per the requirement of the welder. It allows the operator to work at a certain angle providing a consistent surface to weld.
Get Best Welding Positioners in India
Cyclotron is the leading manufacturer of Welding Positioner in India.
Our Engineered weld positioners are designed to align the job to the best position for down hand welding, whether it is a non-circular job or a rotating circular job. The structure of our adjustable welding positioners is carefully configured to allow for rotation and angular tilting of the table, ensuring optimal results.
Get Best Welding Manipulators in India
12 Tons Welding Positioner
12 Tons Welding Positioner
4 Tons Welding Positioner
Universal Welding Positioner
Features of Cyclotron Welding Positioners
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Weight Capacity:
Cyclotron provides Welding positioners starting from as small as 25 kgs to upto 25 Tons in weight capacity (From 25 kgs to 25,000 Kgs). -
Adjustable rotation speed:
The speed of the positioner can be adjusted based on the requirement which goes upto 0.5 RPM. Digital Speed indicator to monitor the speed of the machine. -
Heavy Duty Structure:
Cyclotron provides a heavy duty structure for welding positioners and hence it provides stability for the complete structure.
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Imported Gearbox:
Cyclotron uses an imported gearbox of Bonvario for better quality of the product. Back-lash free gearbox for rotation and tilting -
Variable frequency drive:
Heavy duty Variable Frequency Drive (VFD) for continuous operation without overheating and tripping -
Ergonomically designed:
We create the most comfortable and safe products for humans to work around. - Rotation speed: 0.04-0.4, 0.05-0.5 rpm (Variable)
Welding Positioner for Truck Trailers
4 Tons Cyclotron Welding Positioner in India
Significance of Welding Positioners
- Improve quality: The positioned parts look great and has a better quality because of the controlled welding and less manual stuff involved.
- Improved speed: By Using a welding positioner, it is possible to make welds in flat or downhand position which can improve the speed, it can be better as well as cheaper. When the posiioner is not used the welds are commonly deposited as relatively lower rate.
- Improved productivity: The use of positioner can eliminated the need for the operator to hold the arc manually, which increases the productivity of the process.
Things to look while buying a Welding positioner
- Structure of the part: The structure of the welding part will decide what type of welding positioner is needed for the process. The Dimensions along with the weight and the centre of gravity of the part the most important factors which decides the type of positioner required
- Welding quality: Based on your welding operation, the welding positioner should be able to weld the part without any vertical welding or overhead welding and maintain the quality of your welding
- Rotation speed: Depending on the welding beaded size and the time taken for it, the rotation speed of the welding positioner needs to be decided. Also if you need a constant speed or adjustable speed.
- Ergonomic design: The design of the positioner should be operator friendly. It should be compact and with a proper height required for the operator, should also consider all the safety instructions.
5 Types of Welding Positioners in India
- Two-Axis Positioners: Also known as tilt/turn positioners, these enable workpiece movement in both horizontal and vertical axis directions They are used primarily in welding applications such as pipe, flange, and elbow.
- Welding turntables: Welding turntables are used in applications where the workpiece needs to be rotated around a vertical axis. They provide precise positioning on a flat or horizontal surface and are useful in welding, flame cutting, and other machining applications.
- Rotary Welding Positioners: These positioners are primarily used for precision welding applications involving round objects. They have a variable speed box that allows you to choose the right speeds for the job.
- Headstock and Tailstock Positioners: Headstocks are used to turn small workstations up, while larger and heavier jobs additionally require a supporting post These positioners offer greater flexibility when giving work large such as a trailer frame on and converted.
- Pipe Welding Positioners: These positioners are especially for positioning and orienting large offset weighted workpieces, such as pipes, shafts, elbows and are also useful for placing complex workpieces, such as pipe spooling and chassis components.